Formative Manufacturing Services
XTJ formative manufacturing experts can advise you when choosing the most suitable formative technologies for your projects depending on your requirements: plastic or metal components, prototyping or serial production of parts, raw or post-processed parts, parts for specific applications. Our team of experienced engineers can also provide you with DFM feedback.
- 1.Rapid quoting within 24-48 hours
- 2.50+ available materials (plastics, elastomers, metals)
- 3.Custom prototypes, tooling and serial production of parts
- 4.Mould fabrication as a service
Moulded and Cast Parts
We offers different tooling manufacturing processes with fast production cycles, reduced material waste, cost-effective scalability, and the ability to create complex, intricate components with unmatched consistency. Our extensive and carefully vetted manufacturing network has massive capacities in injection moulding, die casting, vacuum casting and compression moulding.
Injection Moulding
Single, multi-cavity, and family moulds to make plastic parts at scale
Die Casting
Hot chamber & cold chamber die casting for high-quality metal parts
Vacuum Casting
Silicone moulds to produce high-quality, short-run parts
Compression Moulding
Low tooling costs for the production of silicone rubber parts
Formative Manufacturing Materials
Aluminium
- Aluminium 46100 / ADC12 / A383 / Al-Si11Cu3
- Aluminium 46500 / A380 / Al-Si8Cu3
Elastomers & Rubbers
- PVC
- Silicone
- T0387, Rubber Transparent
- TPE (Elastomer)
- TPV (rubber)
- UPX8400, Rubber-like
Rigid plastics
- ABS
- ABS-like plastics
- Acrylic (PMMA)
- HDPE
- LDPE
- Nylon 6 / PA 6
- Nylon 66 / Nylon 6/6
- PBT
- PC (Polycarbonate)
- PC-like plastics
- PC-ABS Polycarbonate
- PC-ABS-like plastics
- PC-PBT
- PEEK
- PEI (Ultem)
- PET
- PLA
- Polyethylene (PE)
- Polypropylene (PP)
- Polystyrene (PS)
- POM / Delrin acetal
- PMMA / Acrylic-like plastics
- PPE-PS
- PPS
- PP-like plastics
- PSU
Zinc
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
Finishing Options for Moulded and Cast Parts
Surface finishing can improve the strength, durability, appearance, or functionality of 3D printed prototypes or production parts. Please review the various customized surface finishing options below.
SPI
SPI finishes are a set of standard mould finishes with different polished textures for enhanced properties.
Final result:
- Heavily polished, to semi-gloss to fine and coarse matte depending on the selection
- A1, A2, A3, B1, B2, B3, C1, C2, C3, D1, D2, D3
VDI
VDI is an international standard for mould texturing of matte surfaces. It is mainly processed by Electrical Discharge Machining (EDM) when mould machining.
Final result:
- Fine-to-coarse grain depending on the selection
- VDI12, VDI15, VDI18,VDI21, VDI 24, VDI27, VDI30, VDI33, VDI36, VDI39, VDI42, VDI45
Anodising (Type II)
Type II anodise provides increased corrosion resistance and can be used as a base for paint and other finishes.Notes: Aluminium is typically anodised.
Final result:
- Anodised coatings are not electrically conductive
Spray painting
Provides a continuous, protective color finish which is applied by spraying. Notes: Paint coating is just on the surface level, if it is scratched or subjected to wear and tear, the internal natural colour is visible Possibility of requesting custom colours (RAL)
Available colors:
- Black
- Custom colour (RAL)
Comparison of our Formative Manufacturing Capabilities
| Injection Moulding | Die Casting | Vacuum Casting | Compression Moulding | |
|---|---|---|---|---|
| Quantity range | 50 - 1,000,000 | 200 - 1,000,000 | 1 - 100 | 1 - 5,000 |
| Sample | 1 month+ | 1 month+ | Less than 1 month | 1 month+ |
| Prototyping | ✓ | ✓ | ✓ | ✗ |
| High-volume production | ✓ | ✓ | ✗ | ✓ |
| Functional | ✓ | ✓ | ✓ | ✓ |
| Aesthetic | ✓ | ✗ | ✓ | ✗ |
| Complex geometries | ✓ | ✓ | ✓ | ✗ |
| Coloured parts | ✓ | ✗ | ✓ | ✓ |
Formative Manufacturing Projects
Advantages of Ordering Moulding & Cast Parts
Rapid Turnaround
We offer fast mould lead times for both rapid tool and production tooling.
Endless Options
50+ different materials for dozens of combinations with finishes, tolerances and markings. We also offer material certifications, inspections and measurement reports.
Quality Control & Certifications
Strict in-house QC to ensure your parts are flawless. Our processes are ISO 9001:2015 certified. We also offer ISO 9001, AS9100, ISO 13485, and Medical Clean Room options.
Skilled engineering team
Our experienced team of engineers will guide you through every step of the process and provide DFM (design for manufacturability) feedback.
Industrial Applications
XTJ uses highly advanced technology, from prototype production to on-demand manufacturing, and then to large-scale production, to ensure the excellent quality and reliable performance of parts, ensuring the success of your project.
Frequently Asked Questions
We provide new product developers with precision parts suitable for functional testing or final use of engineering -level materials. Get your required precision CNC machining services support by reading FAQ.
What type of plastic injection molding can you handle?
We can handle various types of plastic materials, including common ABS, PP, PE, PC, etc. Based on your needs and application scenarios, we will choose the most suitable material for you.
Can you provide product design services?
Yes, we can provide product design services. We have an experienced design team that can help you design and develop products from concept to reality.
Do you accept small batch orders?
Yes, we accept small batch orders. We understand that different customers have different needs, whether it’s mass production or small batch customization, we can meet your requirements.
How long is your production cycle?
The production cycle varies based on project complexity and order volume. We will do our best to complete your order in the shortest possible time. After confirming the design and requirements, we will provide you with the estimated production cycle.
Can you handle the design file format I provided?
Yes, we can handle various design file formats, such as CAD, SolidWorks, etc. Please provide us with your design documents in an acceptable format.
What information do we need to provide to obtain a quote?
In order to obtain an accurate quotation, we need you to provide the product’s design drawings, size requirements, material selection, and estimated order quantity.
