Why Grit Size Dictates Your Surface Finish

Grit size in abrasive blasting isn't just a number—it’s the primary lever controlling surface texture, fatigue resistance, and coating adhesion. Smaller grits (e.g., #220) deliver fine finishes but remove material slowly, while coarser grits (e.g., #60) aggressively shape edges yet risk dimensional inaccuracy. The physics is clear: finer particles increase surface contact points per square inch, enabling uniform peening and residual stress control. However, excessively fine grits (≤50µm) can cause agglomeration, leading to inconsistent impact energy distribution.